Nā huahana hao hina hina ekaʻina hoʻoheheʻe one molda me ka mīkini CNC.
Kapa ʻia ka hao hina hina ma muli o ke kala hina o ka haʻi i hana ʻia. Hoʻohana ʻia ka hao hina hina no nā hale kahi i ʻoi aku ka nui o ka ʻoʻoleʻa o ka ʻāpana ma mua o kona ikaika tensile, e like me nā poloka cylinder engine combustion i loko, nā hale pahū, nā kino valve, nā pahu uila, nā paona kūʻē a me nā mea hoʻonaninani. Hoʻohana pinepine ʻia ka haʻahaʻa haʻahaʻa haʻahaʻa o ka hao hao hina a me ke poʻo kikoʻī e hana i nā mea kuke hao hao a me nā rotors brake disc.
ʻO kahi haku mele maʻamau no ka loaʻa ʻana o kahi microstructure graphitic he 2.5 a 4.0% kalapona a me 1 a 3% silika ma ke kaupaona. Hiki i ka graphite ke noho ma 6 a 10% o ka nui o ka hao hina. He mea koʻikoʻi ka silikoni i ka hana ʻana i ka hao hina e like me ka hao hao keʻokeʻo, no ka mea, ʻo ka silicon kahi mea hoʻopaʻa graphite i loko o ka hao, ʻo ia hoʻi ke kōkua i ka hana ʻana i ka graphite ma kahi o ka hao carbide; ma 3% silika aneane ʻaʻohe kalapona i hoʻopaʻa ʻia i ka hui kemika me ka hao.
Lawe ka graphite i ke ʻano o kahi flake ʻekolu. Ma nā ʻāpana ʻelua, ʻoiai e ʻike ʻia kahi ʻili i poni ʻia ma lalo o kahi microscope, ʻike ʻia nā flakes graphite e like me nā laina maikaʻi. ʻO nā ʻaoʻao o nā lau e like me nā notches mua; no laila, he palupalu. ʻO ka loaʻa ʻana o nā graphite flakes e maʻalahi ai ka Grey Iron me ka maʻalahi o ka poʻe maʻalahi ma nā ʻāpana graphite. ʻO ka hao hina maikaʻi hoʻi ka hiki ke hoʻoheheʻe maikaʻi ʻia a no laila ua hoʻohana nui ʻia ʻo ia ke kumu no nā kau ʻana o ka mīkini.
Na Mea Mekanika Hao Hoohinahina | |||||||
Mea e like me DIN EN 1561 | Ana | Unite | EN-GJL-150 | EN-GJL-200 | EN-GJL-250 | EN-GJL-300 | EN-GJL-350 |
EN-JL 1020 | EN-JL 1030 | EN-JL 1040 | EN-JL 1050 | EN-JL 1060 | |||
Ikaika U'i | Rm | MPA | 150-250 | 200-300 | 250-350 | 300-400 | 350-450 |
0.1% Ka ikaika hua | Rp0,1 | MPA | 98-165 | 130-195 | 165-228 | 195-260 | 228-285 |
Ka ikaika elongation | A | % | 0,3 – 0,8 | 0,3 – 0,8 | 0,3 – 0,8 | 0,3 – 0,8 | 0,3 – 0,8 |
Ka ikaika hoʻopili | σdB | MPa | 600 | 720 | 840 | 960 | 1080 |
0,1% Ka ikaika hoʻopili | σd0,1 | MPa | 195 | 260 | 325 | 390 | 455 |
Ikaika Flexural | σbB | MPa | 250 | 290 | 340 | 390 | 490 |
Schuifspanning | σaB | MPa | 170 | 230 | 290 | 345 | 400 |
ʻOkoʻolua Shear | TtB | MPa | 170 | 230 | 290 | 345 | 400 |
Nā modula o ka elasticity | E | GPa | 78 – 103 | 88 – 113 | 103 – 118 | 108 – 137 | 123 – 143 |
Helu Poisson | v | – | 0,26 | 0,26 | 0,26 | 0,26 | 0,26 |
ʻO Brinell paʻakikī | HB | 160 – 190 | 180 – 220 | 190 – 230 | 200 – 240 | 210 – 250 | |
ʻO ka ductility | σbW | MPa | 70 | 90 | 120 | 140 | 145 |
Hoʻololi ka hoʻopaʻapaʻa a me ke kaomi | σzdW | MPa | 40 | 50 | 60 | 75 | 85 |
Ikaika Haʻihaʻi | Klc | N/mm3/2 | 320 | 400 | 480 | 560 | 650 |
ʻO ka mānoanoa | g/cm3 | 7,10 | 7,15 | 7,20 | 7,25 | 7,30 |
Hoʻohana ʻia ke one ʻōmaʻomaʻo (ke one maʻemaʻe) a i ʻole ke one maloʻo e hoʻoheheʻe ʻia i ke one. ʻO ka hoʻolei ʻana i ke one ʻōmaʻomaʻo ka hana hoʻolei kahiko i hoʻohana ʻia ma ka mōʻaukala. I ka hana ʻana i ka ʻōpala, pono e hana ʻia nā kumulāʻau i hana ʻia i ka lāʻau a i ʻole ke metala i mea e hana ai i ka lua hakahaka. A laila ninini ka metala i hoʻoheheʻe ʻia i loko o ka lua e hana i nā hoʻoheheʻe ʻana ma hope o ka hoʻoilo a me ka paʻa. He emi ke kumu kūʻai o ka hoʻolei ʻana i ke one ma mua o nā kaʻina hana hoʻoheheʻe ʻē aʻe no ka hoʻomohala ʻana i ka mold a me ka ʻāpana hoʻolei ʻāpana. ʻO ka hoʻolei ʻana i ke one, ʻo ia ka hoʻolei ʻana i ke one ʻōmaʻomaʻo (inā ʻaʻohe wehewehe kikoʻī). Eia nō naʻe, i kēia mau lā, hoʻohana ʻia nā kaʻina hana hoʻoheheʻe ʻē aʻe i ke one e hana ai i ka ʻōpala. He mau inoa ko lakou, e like mehoʻoheheʻe ʻia ʻana o ka pūpū, furan resin uhi ʻia ke one hoʻolei ʻia (ʻaʻohe ʻano bake),hoʻolei huʻa nalowalea me ka hoolei lepo.
Hiki ke hoolei one ma RMC Foundry | ||
wehewehe | Hoʻoheheʻe ʻia e ka lima | Hoʻoheheʻe ʻia e nā mīkini ʻakomi |
Nui ka nui o nā Castings | 1,500 mm × 1000 mm × 500 mm | 1,000 mm × 800 mm × 500 mm |
Kaumaha Kaumaha | 0.5 kg - 1,000 kg | 0.5 kg - 500 kg |
Makahiki Makahiki | 5,000 tons - 6,000 tons | 8,000 tons - 10,000 tons |
Ka hoʻomanawanui ʻana | Ma ke noi a maʻamau (ISO8062-2013 a i ʻole GB/T 6414-1999) | |
Nā mea hana hoʻoheheʻe | Ke one ʻōmaʻomaʻo, ke one i uhi ʻia i ka resin | |
Hoolei Metala & Alloys | Hao Hina, Hao Ductile, Ke kila kila, ke kila kila, nā Alloys Alloys, Brass, Bronze...etc. |
ʻO nā pono o ka hoʻolei ʻana i ke one:
- ✔ ʻO ke kumu kūʻai haʻahaʻa ma muli o kāna mau mea hoʻoheheʻe liʻiliʻi a me nā mea hana maʻalahi.
- ✔ Ka laulā o ka paona ʻāpana mai 0.10 kg a 500 kgs a ʻoi aku paha.
- ✔ Nā ʻano like ʻole mai ke ʻano maʻalahi a i ke ʻano paʻakikī.
- ✔ He kūpono no nā koi hana o nā ʻano nui.
ʻO ka hoʻomanawanui i loaʻa i ka hoʻolei ʻana i ke one:
Hoʻokaʻawale ʻia nā ʻae hoʻolei ʻana i Dimensional Casting Tolerances (DCT) a me Geometrical Casting Tolerances (GCT). Makemake kā mākou foundry e kamaʻilio pū me ʻoe inā loaʻa iā ʻoe kahi noi kūikawā e pili ana i nā ʻae i koi ʻia. Eia ma lalo iho nei nā pae hoʻomanawanui maʻamau e hiki ai iā mākou ke hoʻolei ʻia e kā mākou hoʻolei ʻana i ke one ʻōmaʻomaʻo, ka hoʻolei ʻana i ka pūpū a me ka hoʻolei ʻana i ke one furan resin no-bake:
- ✔ Ka Papa DCT e ka hoolei one omaomao: CTG10 ~ CTG13
- ✔ Ka Papa DCT e ka Shell Mold Casting a i ʻole Furan Resin Sand Casting: CTG8 ~ CTG12
- ✔ Ka Papa GCT e ka hoolei one omaomao: CTG6 ~ CTG8
- ✔ Ka Papa GCT ma ka Hoolei Mold Mold a Furan Resin Sand Casting: CTG4 ~ CTG7
Metala & Alloys Grade no ka hana hoolei one | |
Metala & Alloys | Papa kaulana |
Hao Hao Hina | GG10~GG40; GJL-100 ~ GJL-350; |
Ka hao hoolei (Nodualar). | GGG40 ~ GGG80; GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2 |
Austempered Ductile Iron (ADI) | EN-GJS-800-8, EN-GJS-1000-5, EN-GJS-1200-2 |
ʻO ka hao hao | C20, C25, C30, C45 |
ʻAiʻa kila | 20Mn, 45Mn, ZG20Cr, 40Cr, 20Mn5, 16CrMo4, 42CrMo, 40CrV, 20CrNiMo, GCr15, 9Mn2V |
Kila kohu ʻole | ʻIle ʻoleʻa Ferritic, ʻIle Kūleʻa ʻole Martensitic, ʻIle Kūleʻa Austenitic, ʻIle Kūleʻa Paʻa ka ua |
Aluminum Alloys | ASTM A356, ASTM A413, ASTM A360 |
Ke keleawe / Copper-based Alloys | C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100 |
Kūlana: ASTM, SAE, AISI, GOST, DIN, EN, ISO, a me GB |

