Hoʻolei pinepine ʻia nā mea hao malleable ehoolei one omaomaoa i ʻole ke one i uhi ʻia i ka resinhoʻoheheʻe ʻia ʻana o ka pūpūnā kaʻina hana ma RMC hoʻolei ʻana.
ʻO nā hao hao he mau ferrous alloys i loaʻa nā mea kalapona i ʻoi aku ma mua o 2%. ʻOiai hiki ke loaʻa ka pākēneka kalapona i ka hao hao ma waena o 2 a 6.67, ʻo ka palena kūpono ma waena o 2 a me 4%. He mea nui kēia ma muli o kā lākou mau hiʻohiʻona maikaʻi loa. ʻO ka hao hina hina, hao ductile (i kapa ʻia hoʻi ka hao nodular a i ʻole ka hao spheroidal graphite) a me ka hao hoʻoheheʻe ʻia ʻo ia ka hao nui ʻekolu i ka hale hana.
He kalapona manuahi ka hao malleable i loaʻa ma ke ʻano o nā nodules i loko o ka matrix o ka cementite a me ka ferrite. Hoʻokō ʻia kēia ma ka hoʻoluliluli mua ʻana i ka hoʻolei ʻana i hana ʻia nā hao keʻokeʻo a pau, a ukali ʻia e kahi kaʻina hana mālama wela i hoʻololi ʻia kekahi o ka cementite i ferrite a me nā nodules o ke kalapona manuahi. ʻOi aku ka ductile o kēia mea ma mua o ka hao hina hina. ʻO kēiakūpono wale ke ʻano no nā ʻāpana me nā mānoanoa ʻāpana liʻiliʻi loa no ka mea ʻo ka hao keʻokeʻo keʻokeʻo e hana i ka wahi hoʻomaka no ka hao malleable.
ʻO ka hoʻoheheʻe ʻia ʻana o ka pūpū he hana ia e ʻae ʻia ai ke one i hui ʻia me ka resin thermosetting e hui pū me kahi pā ʻano metala i hoʻomehana ʻia, i hana ʻia kahi pūpū lahilahi a ikaika a puni ka pā. A laila wehe ʻia ka pūpū mai ke kumu a hoʻoneʻe pū ʻia ka cope a me ka huki ʻana a mālama ʻia i loko o ka ipu me nā mea pono e hoʻihoʻi ʻia a ninini ʻia ka metala i hoʻoheheʻe ʻia i loko o ka poʻi.
ʻO ka maʻamau, hoʻohana ʻia ke one maloʻo a maikaʻi (90 a 140 GFN) i kaʻawale loa i ka pālolo no ka hoʻomākaukau ʻana i ke one hoʻoheheʻe ʻia. ʻO ka nui o ka palaoa e koho ʻia ma muli o ka hoʻopau ʻili i makemake ʻia ma ka hoʻolei ʻana. ʻOi aku ka maikaʻi o ka nui o ka palaoa e pono ai ka nui o ka resin, i mea e pipiʻi ai ka ʻōpala.
ʻO nā pono o ka Resin Coated Sand Shell Mold Casting:
1. ʻOi aku ka pololei o ka hoʻolei ʻia ʻana o ka pūpū ma mua o ka hoʻolei ʻana i ke one. Hiki ke loaʻa ka hoʻomanawanui o +0.25 mm no nā hoʻoheheʻe kila a me +0. 35 mm no ka hao hina hina ma lalo o nā kūlana hana maʻamau. I ka hihia o nā poʻi pūpū pili kokoke, hiki ke loaʻa iā ia ma ka laulā o +0.03 a +0.13 mm no nā noi kikoʻī.
2. Hiki ke loaʻa ka ʻili maʻemaʻe ma ka hoʻolei ʻana i ka pūpū. Loaʻa mua ʻia kēia ma muli o ka nui o ka palaoa i hoʻohana ʻia. ʻO ke ʻano maʻamau o ka roughness o ke kauoha o 3 a 6 mircrons.
3. Pono nā kihi kiʻi, ʻoi aku ka haʻahaʻa ma mua o ka hoʻoheheʻe ʻana o ke one, i loko o nā ʻāpana pūpū. ʻO ka hōʻemi ʻana i nā kihi kikoʻī mai 50 a 75%, e mālama nui ana i nā kumukūʻai waiwai a me nā kumukūʻai machining ma hope.
4. I kekahi manawa, hiki ke hoʻopau ʻia nā cores kūikawā i ka hana ʻana i ka pūpū. Ma muli o ka ikaika nui o ke one, hiki ke hoʻolālā ʻia i ke ʻano e hiki ai ke hana pololei ʻia nā lua o loko me ka pono o nā cores shell.
5. Eia kekahi, hiki ke hana maʻalahi i nā ʻāpana ʻāpana lahilahi (a hiki i ka 0.25 mm) o ke ʻano o nā poʻo poʻomanaʻo i hoʻoluʻu ʻia e ka pūpū no ka ikaika kiʻekiʻe o ke one i hoʻohana ʻia no ka hoʻoheheʻe ʻana.
6. Kiʻekiʻe ka permeability o ka pūpū a no laila ʻaʻohe hoʻokomo kinoea.
7. Pono e hoʻohana ʻia ke one liʻiliʻi loa.
8. Hiki ke hana maʻalahi ma muli o ka hana maʻalahi i ka hana ʻana i ka pūpū.
ʻO ke one hoʻoheheʻe resina me nā mea hoʻohui | |
Metala & Alloys | Papa kaulana |
Hao Hao Hina | GG10~GG40; GJL-100 ~ GJL-350; |
Ka hao hoolei (Nodular). | GGG40 ~ GGG80; GJS-400-18, GJS-40-15, GJS-450-10, GJS-500-7, GJS-600-3, GJS-700-2, GJS-800-2 |
Austempered Ductile Iron (ADI) | EN-GJS-800-8, EN-GJS-1000-5, EN-GJS-1200-2 |
ʻO ka hao hao | C20, C25, C30, C45 |
ʻAiʻa kila | 20Mn, 45Mn, ZG20Cr, 40Cr, 20Mn5, 16CrMo4, 42CrMo, 40CrV, 20CrNiMo, GCr15, 9Mn2V |
Kila kohu ʻole | ʻIle ʻoleʻa Ferritic, ʻIle Kūleʻa ʻole Martensitic, ʻIle Kūleʻa Austenitic, ʻIle Kūleʻa Paʻa ka ua |
Aluminum Alloys | ASTM A356, ASTM A413, ASTM A360 |
Ke keleawe / Copper-based Alloys | C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100 |
Kūlana: ASTM, SAE, AISI, GOST, DIN, EN, ISO, a me GB |
ʻO nā mea hiki ke hana pono CNC | ||||
Nā pono hana | Ka nui | Lahi nui | Makahiki Makahiki | Pololei Nui |
Kikowaena Mīkini Vertical (VMC) | 48 sets | 1500mm × 1000mm × 800mm | 6000 tonn a i ʻole 300000 mau ʻāpana | ±0.005 |
Kikowaena Mīkini Horizontal (VMC) | 12 sets | 1200mm × 800mm × 600mm | 2000 tons a i ʻole 100000 mau ʻāpana | ±0.005 |
Mīkini CNC | 60 sets | Max huli ana dia. φ600mm | 5000 tons a i ʻole 600000 mau ʻāpana |


